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Ice Cream Truck Body-FRP+PU+FRP Composite Sandwich Panel , refrigerated truckbody

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Outside Dimension L ≤16,000 mm, W&H≤ 2,600 mm
Panel Structure FRP+PU+FRP
Unit Panel Density (kgs/㎡) 9.14
K Value: W/〔㎡•K) 0.02

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Product Parameters

Composite   Truck body typeFRP+PU+FRP   Composite sandwich panel for Ice cream truck body
Outside   DimensionL   ≤16,000 mm, W&H≤ 2,600 mm
Panel   StructureFRP+PU+FRP
Unit   Panel Density (kgs/㎡)9.14
K Value:    W/〔㎡•K)0.02
Front   /Side /Rear Panel
  Thickness (mm)
105/105/84.5
Roof   / Floor Panel
  Thickness (mm)
120/120
Rear   Door Double-Wing   Open Door +
  Stainless Steel Door Frame
Sub-framePainted   Z -Steel
Box   StructurePanels   assembled with Fiberglass profile and fiberglass corner
Lights   & SwitchLED;   Water-proof; 12V/24V Convertible
Drain   Pipe2   sets
Small Ice Cream Side DoorsQuantity   and dimension per requirements
Options Doors3-wings Open Rear   Door
Tail Lift System
Profiles1.   Checked Aluminum Floor Cover
2. Small M Channle 
3. T Changels
4. Internial Side Kick Plate-Aluminum
5. PVC Air Curtain System
6. Cargo Fix System
Refrigeration SystemCold tube system
Ecutic plate system
Brand: Thermoking,Carrier,King Brand


Main Character

 Instruction of NON-FERRO PLAST KIT and Box

 

NON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.

 

It is suitable for all vehicle brands and models.

Advantages:

1. Quick installation with Special Designed Fiber Glass Profile

2. Rapid order processing (standard solutions can be delivered at short notice)

3. No-Metal to keep good insulation function and light for more capacity.

4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.

 

NON-FERROPLAST BOX is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame.

It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly.

 

Requirements for installation:

Crane or alternative lifting equipment

Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.

 

FERROPLAST KIT:

Prepare the chassis

Mount the partial frame and the floor plate on the chassis

Mount the side, front and rear walls and the roof

Install the required options

Finishing

 

FERROPLAST BOX:

Prepare the chassis

Mount the BOX together with subframes on the chassis

Install the required options

Finishing


Technology

Insulation   MaterialAll panels, Floor & Roof of the box will be   insulated with POLYURETHANE foam (PU) of density 45KG/M3, which can carry the   Thermal Conductivity value 0.3kcal/M3. 
  THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k
       Fiber GLASS Material                                    Model
  Values                  
LAMILUX
  High Impact
LAMILUX
   Woven Fabric Gelcoat 
LAMILUX   
  High Gloss 4000
Thickness 1.4   mm2.0   mm1.7mm
Weight2250   g/㎡2650   g/m22340   g/㎡
Glass content 48-52   % 27-29   %20-24%
Flexural strength 305   N/m㎡170N/mm100   N/m㎡
Flexural e-modulus 8550   N/m㎡11700   N/mm24000N/m㎡
Tensile strength 240   N/m㎡80   N/mm55   N/m㎡
Tensile e-modulus 14700   N/m㎡8100   /mm26000   N/m㎡
Impact strength 82   KJ/㎡

  GlueKörapur   140 For Box AssembleKörapur 672 +Köracur TH 650 for Panel Layer   Composite
Density1.2   g/cm³Density
ViscosityPaste,   spreadable, non-sag properties-   Körapur 6721.66   (resin)
Time for skin formation45   min-   Köracur TH 6501.23   (hardener)
Curing3   mm (on the first day)-   mixture1.41   g/cm³
Change in volume 7%Viscosity
Hardness Shore A 55-   resin30
Elongation at tear 400%-   hardener200
Tensile strength4   N/mm²-   mixture8000   MPa•s
 Shear   strength3   N/mm² (at a layer thickness of 2 mm)Mixing   ratio
Tear propagation strength7   N/mm-   resin : hardener5   : 1 units by weight


-   resin : hardener3.7   : 1 units by volume


Pot   life60   min


Hardness   Shore D60



-20°C:   ca. 24 N/mm²



+20°C:   ca. 18,5 N/mm²


Shear   strength+80°C:   ca. 5,2 N/mm²


Tensile   strength18   N/mm²


Consumption250-300   g/m²
Sanwich Panel :
  
  NON-FERRO PLAST Struture , without any Metal .
Floor   Panel
  Construre
a.Top Fiber Glass Layer : 1.5mm Firber Glass   Panel of LAMULUX High Impact Type from Germany.
b.A full Layer of Plywood 12mm   thickness
c.Polyurethane insulation of   overall thickness 85.5mm. density 45kg/m3 
d.A full Layer of Plywood 4mm   thickness
e.Bottom Layer: 2mm Fiber Glass   Panel Of LAMULUX HG 400 Type from Germany.
f.Enforcement of built in Square   GRP Tube cross members (85.5*60*2.5mm) to keep the transverse force condition   of the panel.
options:  aluminum checked plate ,aluminum channels as repuired.
Side and Front Panel
  Construre
a.Outside Fiber Glass Layer : 2mm Firber Glass   Panel of LAMULUX HG 400 Type  from   Germany.
b.Polyurethane insulation of   overall thickness 80mm. density 45kg/m3 
c.Inner Fiber Glass Layer: 1.5mm   Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
Roof  Panel
  Construre
a.Outside Fiber Glass Layer : 2mm Firber Glass   Panel of LAMULUX Woven Fabric Gelcoat    from Germany.
b.Polyurethane insulation of   overall thickness 80mm. density 45kg/m3 
c.Inner Fiber Glass Layer: 1.5mm   Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
Fiber Glass ProfileWe have the Special Designed Fiber Glass   profile for Kits's assembly,which is much stronger and Healther than the   Aluminum.
External ANGLEExtruded angle 140 x 140 x 2mm,Made of Fiber Glass To protect the   corner and the side of the box.
External wrapping EdgeMade of Fiber Glass to assembly the Kits to Box   and protect the side edge of the Box.
Rear Door
  
Door   Open Type2 wing rear doors with GRP outer and inner   skin, full open . Options: 3 wings rear doors, Tail Lift at the rear.
Door HardWareThe accessories fitted with the door is made of   stainless steel. 2 nos. container type locks plus door retainers.
Door SealAll edges of the door fitted with double   Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust
Door Holder & Stoppers2 Sets of stainless steel door retainers fitted   strongly on built in plates inside the panels. 2nos. of rubber made stoppers.
Door Handle20cm long 14cm dia. Stainless steel pipe to be   mounted to the left door to hold the person get into the box
Lights
  
Internal   :Internal light LED type 24V-8W, 2 no’s moisture   resistant. Fixed in the roof.
External :2+2 no’s light, at front and rear at top,front   is white, rear is red.
Front   Panel Reinforcement For Refrigerator AssemblePlywood Plate(Refrigerator<=50kgs) or Square   Fiber Glass Tube (refrigerator>50kg) designed as supporting frame to carry   the cooling unit safely, suitable for THERMO KING or Carrier .


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