|FRP Modular Composite Sandwich Panel Kits|
|1. Instruction of the FRP Modular Composite Sandwich Panel Kits|
FRP Modular Composite Sandwich Panel Kits is produced with German Technology and Machines,it is the best ideal to build overland Expedition bodies. It allows for maximum diversity of cabin size choices and provides the option to adjust strength requirements through additional plys or wall thickness. The Finished box has superior insulating performance with an approximate thermal K-value of 0.29 w/㎡*k. Typical panels are a solid core 3-ply and all edges sealed by Solid FRP panel that is ultra-high strength, low weight, self-supporting. The plys are hydraulic Press Machine bonded with FRP rude material and Resin with no thermal conduction paths. This panels hold up to the mechanical stresses and dynamic forces, such as flexing, wind, & extreme hot or cold encountered in Overland Travel.
1: All Closed Modular Structure provides the best insulation of U value to less than 0.1.
2: Light in weight:40% lighter than metal.
3: Better insulation: K value of the box less than 0.29w/sqm*k.
4: High in strength : Tensile strength>180MPa Flexural strength>220MPa Barcol hardness 24.6MPa
5: Non-corrosion, non-pollution, anti-brine, acid and soda-resisting.
6: Floor and roof Max. bearing capacity up to 0.5 tons / m.
7: Modular Design Easy to assembly and repair at site.
|As this box is Original German Technology , with wet-in wet process made, all the surface FRP are made with the rude Fibre glass material with an chemical process, so all the panels is sealed wtih the FRP, and made the panel as an whole like a pie. so we called FRP-Pie Modular Panel.|
|2. General Of the Modular FRP Modular Composite Sandwich Panel Kits|
|Max. Length of the Panel Kits||14750mm|
|Max Wideth of the panel Kits||3200mm|
|Thickness of the Panel Kits||60,80,82,105,mm120mm|
|K Value of the FRP-Pie Truck Body|
|FRP-Pie All Plastic assembly kit elements are manufactured in accordance with the "wet-in wet" method , with integral polyester reinforcement, however without any metallic carrier elements whatsover , in a homogenous construction method. |
the foam core consists of polyurethane resp.prepolymer-foam with optimum insulating properties, the inner and outer skin of glassfibre reinforced polyester. The individual elements are hermetically sealed on all sides
|Core Thermal Polyrethane Foam |
All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 40KG~45/M3, which can carry the Thermal Conductivity value 0.3kcal/M3.
|KOMMERLING Two component reaction adhesive|
|Base||Polyurethane, 2-components, solvent-free|
|Hardener Colour Consistency||Köracur TH 650|
|Highly fluid, easily brushable|
|Körapur 672||1.66 (resin)|
|Köracur TH 650||1.23 (hardener)|
|mixture||1.41||g/cm³||DIN 53 479|
|resin : hardener||30|
|mixture Mixing ratio||8000||MPa•s||Brookfield RVT|
|resin : hardener||05:01||units by weight|
|resin : hardener||3.7 : 1||units by volume|
|Hardness Shore D||60||DIN 53 505|
|-20°C: ca. 24||N/mm²||DIN 53 283|
|+20°C: ca. 18,5||N/mm²|
|Shear strength||+80°C: ca. 5,2||N/mm²|
|Tensile strength||18||N/mm²||DIN 53 404|
|Consumption||250-300||g/m²||depending on substrate|
|1) Light in weight:40% lighter than metal. |
2) Better insulation: K value less than 0.3w/sqm*k.
3) High in strength and long life: 5 times longer than metal.
4) Non-corrosion, non-pollution, anti-brine, acid and soda-resisting.
5) Floor Can meet forklift’s operation, Ceiling can let the Meat hooks fix without special enforcement, bearing capacity up to 2 tons / m.
6) Easy to assembly and repair at site.
|1) The FRP chemical with Glues cannot guaranty the Smoothness of the Skin, so it need paint after assembled. |
2) More FRP Chemical Harden inside as Bone of the panel, so it is 10% Heavier than the Composite Sandwich Panels
3) Too Strong, Long life than the Chassis, you may Change the Chassis during its life.
|Requirements for installation: |
Crane or alternative lifting equipment
Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.
FRP-Pie Panel KIT:
Prepare the Floor Panels
Mount the Walls from front , side, roof to the floors and Clamp with C-Clamps
Mout the Portal and Clamp the Assembly box with C-Clamp, Wait a Setting Time of 8 Hours .
Paint the setted box with the color you like
Mount the box to the Chassis Prepared .
Install the required options like Proficles and lights