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7600mm Koegel type Composite Insuated and Refrigerated kits and Box

Product Parameters

7600mm   Koegel type Composite Insuated and Refrigerated kits and Box
The   Refrigerated and insulated box can fit for the Chassis of
  VOLVO,BENZ,MAN,And Scania,   Isuzu,JMC,JAC,Foton,DongFeng,FAW,Yuejin,HOWO,Sinotruk,ShacMan,Beiben,     

External  Internal   Box   Panel Thickness(mm) standard ice   Cream body
LENGTH  7600 7436 Roof  panel   105 105
WIDETH  2500 2336 Front   &Rear Wall 82 105
HEIGHT  2440 2230 Side   Wall  82 105
Volume   (m3)  38.74 Floor  105 105
INSULATION   MATERIAL All panels, Floor & Roof of the box will be   insulated with POLYURETHANE foam (PU) of density 40KG/M3, which can carry the   Thermal Conductivity value 0.3kcal/M3.
  THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/*k
standard
DRAIN   PIPES 2 nos. PVC U-pipe,30mm dia. drain with drain   cap at the front end. standard
INTERNAL   KICK PLATE  Aluminum Checked  kick plate of 30cm high for leak proof and   wall protection.Thickness 3mm options
FRONT WALL REINFORCEMENT: 1.Steel Plate designed as supporting frame to   carry the cooling unit safely, suitable for THERMO KING or Carrier .
  2. Cooling unit cut out finish GRP frame 3mm thick.
options
FLOOR Floor   Construction
 
1.All   Closed Struture , without any Metal .
  2. Enforcement of built in wooden cross members to keep the transverse force   condition of the panel.
  3. Polyurethane insulation of overall thickness 82mm. density 40kg/m3 under   a  Layer of the plywood   12mm.thick
  4. GRP skin 2.5mm thick
SURFACE
 
Standard:The floor surface is covered totally   by White GRP made together with the floor panel.
  options:  aluminum checked plate aluminum channels as repuired.
options
ALUMINUM PROFILES
 
 
The   used Aluminum profile andonized silver , heat treated , harden metal which is   made 6063 Alloys,to wear resistance and strength to the box.
External ANGLE
 
Extruded angle 100 x 150 x 3mmMade of Aluminum include front ,   rear, top and lower Round corners. To protect the corner and the side of the   van.
 
options
Interior wrapping Edge
 
Made of Aluminum only the top side to arrange   the wire of the light. options
External wrapping Edge
 
Made of Aluminum Alloy to protect the side edge   of the van,Vertical in the front is half round Model,  Horizontal Side is 90 Degree angle Model. options
Lights
 
Internal   :
 
Internal light LED type 24V-8W, 2no’s moisture   resistant. Fixed in the roof. standard
External :
 

   2+2 no’s light, at front and rear at   top,front is white, rear is red.
standard
PLASTIC CURTAINS SIDE   DOOR PVC plastic curtains 3mm thick x 200mm wide,   overlapped, long enough to cover the full height of the Side door. options
REAR DOOR PVC plastic curtains 3mm thick x 200mm   wide
  The curtains are hanging on female stainless steel part joined to the male   part fixed on the roof.
options
REAR DOOR
 
DOOR   TYPE 2 wing rear doors with GRP outer and inner   skin, full open .
  Options: 3 wings rear doors, Tail Lift at the rear.

DOOR HARWARE The accessories fitted with the door is made of   stainless steel.
  2 nos. container type locks plus door retainers.

DOOR SEALS All edges of the door fitted with double   Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust
DOOR HOLDER & STOPPERS 2 Sets of stainless steel door retainers fitted   strongly on built in plates inside the panels. 2nos. of rubber made stoppers.
DOOR HANDLE 20cm long 14cm dia. Stainless steel pipe to be   mounted to the left door to hold the person get into the box
Sub-frame Carbon Steel 16Mn, Dimenison per customer's   chassis specification
Finishing-color white gelcoat colour both side, UV resistant,   food grade approval
Other   Options



A)Side   door (single opening) 940*1740mm
  Single Wings open
  options: Double wings open
Options
B) Partition (removable) To Part the van space to different cargos   loading space with different Temperature ( if the Refrigerator unit can) Options
C) Meat Hang Hooks to hang the the big meat or fish to the   roof  Options
Refrigerator Thermoking,CARRIER,MITSUBISHI


Main Character

All-close panels produced with German Technology and Machines, adhesive structure with the type of building block, Freon-free polyurethane vesicant material is our innovation,which are very different from traditional open sandwich panel with connect by metals, injected polyurethane at site with Freon.Our surfaces of panels are FRP, the middle with PU foam sheet, The Both surface FRP is connected by FRP stiffener to the whole, During producing, the E-glass fiber, UPR(unsaturated polyester ester resins) and fluorine-free PU foam structured together after heating and pressing , which also makes a layer of UV protection, waterproof, anti-aging, Anti-corrosion in the outer side surface of the panels at the same time.

The main characters are as follows:

1. Light in weight:40% lighter than metal body.

2. Better insulation: K value less than 0.3w/sqm*k.

3. High in strength and long life: 5 times longer than metal body.

4. Non-corrosion, non-pollution, anti-brine, acid and soda-resisting.

5. Easy to assembly and repair at site.

It is also very easy to assemble our insulated bodies, because applying polyurethane adhesive to the joint area of the all-closed sandwich panels, which ensures the joint reliability and optimum insulation, forms them. All bodies CKD we provide have included all necessary accessories such as aluminum angles, aluminum corner, sealing glues, screws, side guards, etc. Therefore, you can assemble them by yourself without purchasing any material. Generally, 3-4 workers can assemble 5-6 bodies everyday. Moreover, at the beginning we will assign our engineers to supply you some technical guidance.


Technology


  MATERIAL OF THE BODY PANEL
Outside   panels are claded with high quality fiberglass of more than 3mm.thick in   one–Complete with whole panels after the Alkali Free Glassfibre heated and   high-pressed, white color, food hygienic and vermin proof materials
 MAIN   MATERIAL SURFACE   LAYER OF PLASTIC RESIN CLOTHING, WATERPROOF :ASHLAND 
Panel Producing layer order
ALKALI FREE GLASS FIBRE/无碱玻璃纤维
UNSATURATED POLYESTERS RESINS:  DIC BRAND FROM JAPAN/不饱和聚酯树脂 
COLOPHONY :  ASHLAND   BRAND FROM AMERICA/胶衣树脂
PU : PUREN BRAND FROM CHINA & GERMANY JOINT VENTURE /聚氨酯(PU)泡沫 
BOND  :   HENKEL BRAND FROM GERMANY/粘合剂            德国汉高
Producing Equipment And Technology 1.   Adopt the know-how and special equipments of Kogel Fahrzeugwerke AG to   produce the sandwich panels of refrigerated & insulated truck with   WET-IN-WET  method and high pressure,   vacuum workmanship.
  2. The special press machine can meet various   requirements of refrigerated & insulated bodies. The dimension of panel   can be chosen at the follow range: Length 0-14750mm  Width 0-3200mm Thickness 27-135mm
  3. The   insulated body is formed by applying polyurethane adhesive to the joint area   of the all-closed sandwich panels, which ensures the joint reliability and   optimum insulation.
BODY CONSTRUCTURE The   whole van body is made up of six panels:Floor plate, Front wall, Two Side   wall, Roof and Rear wall portal. Self-supporting body, without cross bars   inside and outside skin made of glass fiber reinforced polyester, reinforced   with Z-straps.
  The core of hard foam with best insulation   properties.
  Without metallic carrier elements = without direct heat conductivity. The   bodies are watertight. The plastic elements are flame resistant.
  For galvanized door frame and G.P.R. panel. Due to   absence of metal, excellent insulation value is obtained. (No heat   conductivity). Thick wall door with 5 fold seal. Door lock with optimum   contact pressure.


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