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Direct GRP To Prefabricated Fame Work for Dry Freight Truck Body,Dry Freight Truck Box Or Van Trailers

Direct GRP To Prefabricated Fame Work for Dry Freight Truck Body,Dry Freight Truck Box Or Van Trailers

Direct gluing of GRP to a prefabricated framework and mounting to Dry Freight Body
Material : FRP / GRP with Prefabricated Frame Work
Character: Light, Quick Assembly

Model:
GPP Dry Freight Truckbody
Brand:
GET
Code:
8707

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Product Parameters

Direct GRP To Prefabricated Fame Work for Dry Freight Truck Body,Dry Freight Truck Box Or Van Trailers

Dry Freight truck Box or van trailers are the most common type. They are quite simply a metal or composite box on wheels with some doors on the back, though some offer additional access doors on the sides.

The Dry Freight truck body we supplied with composite panels, Core Material with XPS, Waterproof Plywood, Honeycomb, composited with Surface material of FRP, Aluminum Plate or Steel Plate for different Dry Cargo box demands.

Direct GRP to Prefabricated Fame work for Dry Freight Truck Body
Direct gluing of GRP to a prefabricated framework and mounting to Dry Freight Body •this kind of construction for the sidewalls has a high demand on the stiffness, strength and thermal expansion of the GRP material, due the GRP is only glued partially on a framework and not fixed on the whole surface like on a sandwich panel (otherwise the GRP surface will become quite wavy at higher temperatures) •the gluing on the framework is done with a combination of a double side PE-foam gluing tape and an flexible structural adhesive (1 component PU- or MS-polymer)
Composite Truck body type		GRP+Frame Work
Outside Dimension		L ≤16,000 mm, W&H≤ 2,600 mm
Panel Structure
Unit Panel Density (kgs/㎡)		3
K Value: W/〔㎡•K)
Wall panel Thickness (mm)		2
Floor Panel Thickness (mm)		3mm galvanized steel checker plate
		18mm water-proof plywood
Rear Door		Double-Wing Open Door + Galvanized Steel Door Frame
Sub-frame		Painted Z -Steel
Box Structure		Panels assembled with Fiberglass profile / Alu.Profile
Lights & Switch		LED; Water-proof; 12V/24V Convertible
Drain Pipe		2 sets
Options	Doors	3-wings Open Rear Door
		Side Doors
		Tail Lift System
	Profiles	1. Checked Aluminum Floor Cover
		2. Small M Channle
		3. T Changels
		4. Internial Side Kick Plate-Aluminum
		5. Cargo Fix System
Dry Freight Panel Kits and Box •generally there are two common used construction systems for Dry Freight Bodies which need totally different material qualities: 1.Dry Freight Body made out of thinner sandwich panels and mounted by profile systems 2.Direct gluing of GRP to prefabricated framework parts which is afterwards mounted to a body. •the roofs of Dry Freight Bodies are often constructed as „translucent roofs“ with a „translucent“ GRP which is directly glued on an underconstruction for both mentioned upper constructions.
Core Material : the thickness of the sandwich panels is depending on the size of the Dry Freight Body and on the used core material, typical values are for instance: •Plywood core material: approx. 15 – 20 mm 15 mm for smaller vehicles 20 mm for size up to 12 m in length •PP-Honeycomb core material: approx. 20 – 30 mm •XPS- / PU-foam: approx. 25 – 40 mm thinner for smaller truck bodies thicker for bigger truck bodies

Main Character

Instruction of NON-FERRO PLAST KIT and Box

NON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.

It is suitable for all vehicle brands and models.

Advantages:

1. Quick installation with Special Designed Fiber Glass Profile

2. Rapid order processing (standard solutions can be delivered at short notice)

3. No-Metal to keep good insulation function and light for more capacity.

4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.

NON-FERROPLAST BOX is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame.

It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly.

Requirements for installation:

Crane or alternative lifting equipment

Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.

FERROPLAST KIT:

Prepare the chassis

Mount the partial frame and the floor plate on the chassis

Mount the side, front and rear walls and the roof

Install the required options

Finishing

FERROPLAST BOX:

Prepare the chassis

Mount the BOX together with subframes on the chassis

Install the required options

Finishing

Technology

Insulation Material	All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 45KG/M3, which can carry the Thermal Conductivity value 0.3kcal/M3. THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k
Fiber GLASS Material	Model Values	LAMILUX High Impact	LAMILUX Woven Fabric Gelcoat	LAMILUX High Gloss 4000
	Thickness	1.4 mm	2.0 mm	1.7mm
	Weight	2250 g/㎡	2650 g/m2	2340 g/㎡
	Glass content	48-52 %	27-29 %	20-24%
	Flexural strength	305 N/m㎡	170N/mm	100 N/m㎡
	Flexural e-modulus	8550 N/m㎡	11700 N/mm2	4000N/m㎡
	Tensile strength	240 N/m㎡	80 N/mm	55 N/m㎡
	Tensile e-modulus	14700 N/m㎡	8100 /mm2	6000 N/m㎡
	Impact strength	82 KJ/㎡
Glue	Körapur 140 For Box Assemble		Körapur 672 +Köracur TH 650 for Panel Layer Composite
	Density	1.2 g/cm³	Density
	Viscosity	Paste, spreadable, non-sag properties	- Körapur 672	1.66 (resin)
	Time for skin formation	45 min	- Köracur TH 650	1.23 (hardener)
	Curing	3 mm (on the first day)	- mixture	1.41 g/cm³
	Change in volume	7%	Viscosity
	Hardness Shore A	55	- resin	30
	Elongation at tear	400%	- hardener	200
	Tensile strength	4 N/mm²	- mixture	8000 MPa•s
	Shear strength	3 N/mm² (at a layer thickness of 2 mm)	Mixing ratio
	Tear propagation strength	7 N/mm	- resin : hardener	5 : 1 units by weight
			- resin : hardener	3.7 : 1 units by volume
			Pot life	60 min
			Hardness Shore D	60
				-20°C: ca. 24 N/mm²
				+20°C: ca. 18,5 N/mm²
			Shear strength	+80°C: ca. 5,2 N/mm²
			Tensile strength	18 N/mm²
			Consumption	250-300 g/m²
Sanwich Panel : NON-FERRO PLAST Struture , without any Metal .	Floor Panel Construre	a.Top Fiber Glass Layer : 1.5mm Firber Glass Panel of LAMULUX High Impact Type from Germany.
		b.A full Layer of Plywood 12mm thickness
		c.Polyurethane insulation of overall thickness 85.5mm. density 45kg/m3
		d.A full Layer of Plywood 4mm thickness
		e.Bottom Layer: 2mm Fiber Glass Panel Of LAMULUX HG 400 Type from Germany.
		f.Enforcement of built in Square GRP Tube cross members (85.5602.5mm) to keep the transverse force condition of the panel.
		options: aluminum checked plate ，aluminum channels as repuired.
	Side and Front Panel Construre	a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX HG 400 Type from Germany.
		b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3
		c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
	Roof Panel Construre	a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX Woven Fabric Gelcoat from Germany.
		b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3
		c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
Fiber Glass Profile	We have the Special Designed Fiber Glass profile for Kits's assembly,which is much stronger and Healther than the Aluminum.
	External ANGLE	Extruded angle 140 x 140 x 2mm，Made of Fiber Glass To protect the corner and the side of the box.
	External wrapping Edge	Made of Fiber Glass to assembly the Kits to Box and protect the side edge of the Box.
Rear Door	Door Open Type	2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear.
	Door HardWare	The accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers.
	Door Seal	All edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust
	Door Holder & Stoppers	2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers.
	Door Handle	20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box
Lights	Internal :	Internal light LED type 24V-8W, 2 no’s moisture resistant. Fixed in the roof.
Lights	External :	2+2 no’s light, at front and rear at top,front is white, rear is red.
Front Panel Reinforcement For Refrigerator Assemble		Plywood Plate(Refrigerator