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GPP Dry Freight Truckbody
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8707
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Product Parameters
Direct GRP To Prefabricated Fame Work for Dry Freight Truck Body,Dry Freight Truck Box Or Van Trailers
Dry Freight truck Box or van trailers are the most common type. They are quite simply a metal or composite box on wheels with some doors on the back, though some offer additional access doors on the sides.
The Dry Freight truck body we supplied with composite panels, Core Material with XPS, Waterproof Plywood, Honeycomb, composited with Surface material of FRP, Aluminum Plate or Steel Plate for different Dry Cargo box demands.
Direct GRP to Prefabricated Fame work for Dry Freight Truck Body | ||
Direct gluing of GRP to a prefabricated framework and mounting to Dry Freight Body •this kind of construction for the sidewalls has a high demand on the stiffness, strength and thermal expansion of the GRP material, due the GRP is only glued partially on a framework and not fixed on the whole surface like on a sandwich panel (otherwise the GRP surface will become quite wavy at higher temperatures) •the gluing on the framework is done with a combination of a double side PE-foam gluing tape and an flexible structural adhesive (1 component PU- or MS-polymer) | ||
Composite Truck body type | GRP+Frame Work | |
Outside Dimension | L ≤16,000 mm, W&H≤ 2,600 mm | |
Panel Structure | ||
Unit Panel Density (kgs/㎡) | 3 | |
K Value: W/〔㎡•K) | ||
Wall panel Thickness (mm) | 2 | |
Floor Panel Thickness (mm) | 3mm galvanized steel checker plate | |
18mm water-proof plywood | ||
Rear Door | Double-Wing Open Door + Galvanized Steel Door Frame | |
Sub-frame | Painted Z -Steel | |
Box Structure | Panels assembled with Fiberglass profile / Alu.Profile | |
Lights & Switch | LED; Water-proof; 12V/24V Convertible | |
Drain Pipe | 2 sets | |
Options | Doors | 3-wings Open Rear Door |
Side Doors | ||
Tail Lift System | ||
Profiles | 1. Checked Aluminum Floor Cover | |
2. Small M Channle | ||
3. T Changels | ||
4. Internial Side Kick Plate-Aluminum | ||
5. Cargo Fix System | ||
Dry Freight Panel Kits and Box •generally there are two common used construction systems for Dry Freight Bodies which need totally different material qualities: 1.Dry Freight Body made out of thinner sandwich panels and mounted by profile systems 2.Direct gluing of GRP to prefabricated framework parts which is afterwards mounted to a body. •the roofs of Dry Freight Bodies are often constructed as „translucent roofs“ with a „translucent“ GRP which is directly glued on an underconstruction for both mentioned upper constructions. | ||
Core Material : the thickness of the sandwich panels is depending on the size of the Dry Freight Body and on the used core material, typical values are for instance: •Plywood core material: approx. 15 – 20 mm 15 mm for smaller vehicles 20 mm for size up to 12 m in length •PP-Honeycomb core material: approx. 20 – 30 mm •XPS- / PU-foam: approx. 25 – 40 mm thinner for smaller truck bodies thicker for bigger truck bodies |
Main Character
Instruction of NON-FERRO PLAST KIT and Box
NON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.
It is suitable for all vehicle brands and models.
Advantages:
1. Quick installation with Special Designed Fiber Glass Profile
2. Rapid order processing (standard solutions can be delivered at short notice)
3. No-Metal to keep good insulation function and light for more capacity.
4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.
NON-FERROPLAST BOX is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame.
It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly.
Requirements for installation:
Crane or alternative lifting equipment
Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.
FERROPLAST KIT:
Prepare the chassis
Mount the partial frame and the floor plate on the chassis
Mount the side, front and rear walls and the roof
Install the required options
Finishing
FERROPLAST BOX:
Prepare the chassis
Mount the BOX together with subframes on the chassis
Install the required options
Finishing
Technology
Insulation Material | All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 45KG/M3, which can carry the Thermal Conductivity value 0.3kcal/M3. THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k | |||
Fiber GLASS Material | Model Values | LAMILUX High Impact | LAMILUX Woven Fabric Gelcoat | LAMILUX High Gloss 4000 |
Thickness | 1.4 mm | 2.0 mm | 1.7mm | |
Weight | 2250 g/㎡ | 2650 g/m2 | 2340 g/㎡ | |
Glass content | 48-52 % | 27-29 % | 20-24% | |
Flexural strength | 305 N/m㎡ | 170N/mm | 100 N/m㎡ | |
Flexural e-modulus | 8550 N/m㎡ | 11700 N/mm2 | 4000N/m㎡ | |
Tensile strength | 240 N/m㎡ | 80 N/mm | 55 N/m㎡ | |
Tensile e-modulus | 14700 N/m㎡ | 8100 /mm2 | 6000 N/m㎡ | |
Impact strength | 82 KJ/㎡ | |||
Glue | Körapur 140 For Box Assemble | Körapur 672 +Köracur TH 650 for Panel Layer Composite | ||
Density | 1.2 g/cm³ | Density | ||
Viscosity | Paste, spreadable, non-sag properties | - Körapur 672 | 1.66 (resin) | |
Time for skin formation | 45 min | - Köracur TH 650 | 1.23 (hardener) | |
Curing | 3 mm (on the first day) | - mixture | 1.41 g/cm³ | |
Change in volume | 7% | Viscosity | ||
Hardness Shore A | 55 | - resin | 30 | |
Elongation at tear | 400% | - hardener | 200 | |
Tensile strength | 4 N/mm² | - mixture | 8000 MPa•s | |
Shear strength | 3 N/mm² (at a layer thickness of 2 mm) | Mixing ratio | ||
Tear propagation strength | 7 N/mm | - resin : hardener | 5 : 1 units by weight | |
- resin : hardener | 3.7 : 1 units by volume | |||
Pot life | 60 min | |||
Hardness Shore D | 60 | |||
-20°C: ca. 24 N/mm² | ||||
+20°C: ca. 18,5 N/mm² | ||||
Shear strength | +80°C: ca. 5,2 N/mm² | |||
Tensile strength | 18 N/mm² | |||
Consumption | 250-300 g/m² | |||
Sanwich Panel : NON-FERRO PLAST Struture , without any Metal . | Floor Panel Construre | a.Top Fiber Glass Layer : 1.5mm Firber Glass Panel of LAMULUX High Impact Type from Germany. | ||
b.A full Layer of Plywood 12mm thickness | ||||
c.Polyurethane insulation of overall thickness 85.5mm. density 45kg/m3 | ||||
d.A full Layer of Plywood 4mm thickness | ||||
e.Bottom Layer: 2mm Fiber Glass Panel Of LAMULUX HG 400 Type from Germany. | ||||
f.Enforcement of built in Square GRP Tube cross members (85.5*60*2.5mm) to keep the transverse force condition of the panel. | ||||
options: aluminum checked plate ,aluminum channels as repuired. | ||||
Side and Front Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX HG 400 Type from Germany. | |||
b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | ||||
c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | ||||
Roof Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX Woven Fabric Gelcoat from Germany. | |||
b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | ||||
c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | ||||
Fiber Glass Profile | We have the Special Designed Fiber Glass profile for Kits's assembly,which is much stronger and Healther than the Aluminum. | |||
External ANGLE | Extruded angle 140 x 140 x 2mm,Made of Fiber Glass To protect the corner and the side of the box. | |||
External wrapping Edge | Made of Fiber Glass to assembly the Kits to Box and protect the side edge of the Box. | |||
Rear Door | Door Open Type | 2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear. | ||
Door HardWare | The accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers. | |||
Door Seal | All edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust | |||
Door Holder & Stoppers | 2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers. | |||
Door Handle | 20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box | |||
Lights | Internal : | Internal light LED type 24V-8W, 2 no’s moisture resistant. Fixed in the roof. | ||
External : | 2+2 no’s light, at front and rear at top,front is white, rear is red. | |||
Front Panel Reinforcement For Refrigerator Assemble | Plywood Plate(Refrigerator |